Tradeindia.com - Sell leads in Soaps & Detergent Plants

[Sell] Soap Plant

Fri, 25 May 2012 15:47:00 +0530

We are offering a wide range of Soap Plant. Our plants are highly appreciated by our clients for quality, reliability and best service. We make available many type of soap plants like Soap Plant, Soap Making Machine, Toilet Soap Plant, Laundry Soap Plant, Detergent Cake Plant, Detergent Powder Plant, Liquid Detergent Plant Etc. The quality of our products is way ahead of the market standards. We assure that all our products are upto the best satisfaction of our clients. Client can avail these products as per there requirements. Furthermore, client can avail them at market leading price.

Kindly contact us for more details.

[Sell] Liquid Detergent Plant

Fri, 25 May 2012 15:47:00 +0530

We are offering a wide range of Liquid Detergent Plant. Our plants are highly appreciated by our clients for quality, reliability and best service. We make available many type of Detergent Plant like Detergent Cake Plant, Detergent Powder Plant, Liquid Detergent Plant Etc. The quality of our products is way ahead of the market standards. We assure that all our products are upto the best satisfaction of our clients. Client can avail these products as per there requirements. Furthermore, client can avail them at market leading price.

Kindly contact us for more details.

[Sell] Plough Shear Mixer

Sat, 19 May 2012 17:34:00 +0530

Plough Shear Mixer operates on hurling and whirling mixing principal and is the most effective system in all application for solid solid mixing, solid liquid mixing, homogenizing, blending, granulation and drying of industrial material providing high mixing quality within short duration.

Plough Shear Mixer is a high speed mixer having a horizontal cylindrical shell with solid shaft passing through its centre. The shaft is held rigid at both the ends and free to rotate inside the shell with ploughs and scrappers fastened to it. To increase shear and lump breaking choppers are mounted to the shell at a suitable angle. The total unit complete with drive system is mounted over base frame.

DESIGN FEATURES

Available in different materials like M. S., SS 304, SS 316L.
Available in different capacities as per customers requirements.
Jacketed for cooling and heating facilities.
Rapid and high energy mixing is possible.
Wear resistance layers can be made for abrasive products.
Discharging of finished products is fully automatic with hydraulic cylinders.
Interlocking of motors for safety is easily done.

[Sell] Detergent Making Machinery

Thu, 22 Mar 2012 12:52:00 +0530

We offer Detergent Making Machinery to our customers at competitive prices. In order to produce the detergent or toilet soaps on the same plant, these semi-automatic Detergent Cake Machine is used to avoid any kind of contamination and corrosion.

Our machines are mainly designed using best grade stainless steel for contact parts with manual handling at each place. Besides, our two plodder machines are suitable for detergent soaps and toilet soaps respectively. This is because, these plodder machines cannot be opened and cleaned repetitively from inside.

Features :
* oleum-sulphonation
* so3-sulphonation (film and cascade)
* spray-dried detergent powder
* compact / concentrated detergents
* detergent bars
* liquid detergents.

[Sell] Twin Worm Duplex Vaccum Plodder

Tue, 13 Mar 2012 18:53:00 +0530

Plodders are widely used in the manufacture of soaps, detergents, mosquito coils etc.

The plodders are made in different configurations viz.
1. Single Worm Simplex Plodder
2. Twin Worm Simplex Plodder
3. Single Worm Duplex Vacuum Plodder
4. Twin Worm Duplex Vacuum Plodder
The Worms are made of SS / MS / EN 8 constructions either casted or solidly fabricated
Pitch distances are variable and reducing fashion to produce compact soap bars
The Clearance between the worm and barrel will be 1 - 2 mm on all sides
The plodder is provided with jackets for cooling water circulation
Spider plates are provided with Teflon supports to ensure worms rest at centre
The end bearings are designed with adequate sturdiness for longer running life
Twin Worm plodders are provided with left and right gear drives through external or inbuilt mono-block gear boxes
Seamless or ERW pipes are used for barrel construction
End seals are fitted with glands for vacuum sealing
Vacuum chamber is made of SS 304 with toughened view glasses
The conical mouth is fitted with different output options
1. Single mouth extrusion
2. Double mouth extrusion
3. Triple mouth extrusion
4. Four mouth extrusion ( Flat straight / Twin lane equally diverted )
Heater is provided at the front edge of the conical mouth for better extrusion and bar finish
Easy removal system for extrusion dies
Water ring vacuum pump is provided as optional accessory

[Sell] Semi Automatic Toilet Soap Plant

Mon, 12 Mar 2012 16:18:00 +0530

We are well experienced to design and deliver toilet soap manufacturing facility in a state of the art standard. Following machinery are supplied to perform individually or as a complete plant.

Sigma mixer
Noodler / refiner
Triple roll mills
Duplex vacuum plodders
Bar cutting machine
Toilet soap stamping machine
Soap packing machine
Cartoning machine
Auto case packers

Options :
Fully automatic toilet soap plant
Automatic raw material elevation
Process automations and batch weighing systems
Direct feed of soap to stamping and packaging lines with auto recycling end of line automation's
Mechanized toilet soap plant
Bucket elevator noodle feeding
Direct feed of soap to stamping and packaging linew with auto recycling

Basic plant:
Only basic machinery will be supplied
Hand stamping or foot stamping machine.
Toilet soap plant finishing line:

Soap making from soap noodles comprising of the following stages
noodles along with additives will be mixed in the sigma mixer between 20 minutes to 30 minutes based on customer preference.
mixed mass from the sigma mixer is fed to the plodder for refining.
the refined soap is fed to the triple roll mill 2 pass or 4 pass depending upon customer requirements and taken out as flakes.
the flakes are fed to the duplex vacuum plodder and taken out as bars of required size bar from the plodder is cut to desired size and stamped according to the shape required stamped cake is wrapped or carton packed depending upon packaging design preferred finally fed to the master carton semi automatic toilet soap plant / pilot plant ( cost effective ) only critical machinery like sigma mixer , one triple roll mill and non vacuum plodder are used stamping is done manually.

finish of the soap will be comparatively lesser than the one coming out from sophisticated lines as pro quotes only the main line machinery alone as a standard quoting procedure.

[Sell] Detergent Powder Plant

Mon, 12 Mar 2012 11:28:00 +0530

Salient features of the detergent powder manufacturing plant
Raw materials of solid in nature will be conveyed either mechanically or manually to the batch making floor based on customer preference.
Liquid raw materials are pumped to the day tank kept on the batching floor.
Depending upon the formulation materials are added to the main mixer according to the sequence of addition.
After mixing, material is conveyed to the cage mill for crushing through multi screw conveyor.
The uniformly sized particles out of the cage mill is conveyed through bucket elevator to the storage tank or the passed through the vibrosiever for further refinement.
Vibro screened powder mass is collected in storage trolleys and conveyed to packaging area.
Packaging machinery pack powders in the desired pack size and orientation.
Secondary packaging is done at end of line and conveyed to Bonded storage godown.
Salient features of the detergent powder manufacturing plant
Raw materials of solid in nature will be conveyed either mechanically or manually to the batch making floor based on customer preference.
Liquid raw materials are pumped to the day tank kept on the batching floor.
Depending upon the formulation materials are added to the main mixer according to the sequence of addition.
After mixing, material is conveyed to the cage mill for crushing through multi screw conveyor.
The uniformly sized particles out of the cage mill is conveyed through bucket elevator to the storage tank or the passed through the vibrosiever for further refinement.
Vibro screened powder mass is collected in storage trolleys and conveyed to packaging area.
Packaging machinery pack powders in the desired pack size and orientation.
Secondary packaging is done at end of line and conveyed to Bonded storage godown.

[Sell] Fully Automatic Toilet Soap Plant

Mon, 12 Mar 2012 11:26:00 +0530

Salient features of fully automatic toilet soap plant :
Noodles elevated by bucket elevator / pneumatically to silo kept above the sigma mixer
Based on formula, noodles weighed in the weigh hopper automatically and fed to the sigma mixer
Material from sigma mixer is dropped to multi screw conveyor
Multi screw conveyor uniformly feeds material to noodler plodder for refining
Two passes of triple roll mills to adequately shear the material to a smooth mass without grits
Duplex vacuum plodder to extrude the bars
Auto bar cutter and fully automatic recycling systems
Capacity stamping machine
Soap wrapping or carton packing
Auto direct infeed system from plodder till case packer
Auto case packer system
Both the above options need to have water chilling plant ( 5 deg ) for circulation in the cooling water jackets of processing machinery and glycol chilling plant ( - 27 deg ) for circulation in stamping dies.

[Sell] Saponification Crutchers Plant

Mon, 12 Mar 2012 11:11:00 +0530

The saponification crutchers are used in the manufacture of soap by reacting oil with caustic soda. Laundry soap and toilet soap noodles are manufactured by the process of saponification. Saponification crutchers ranging from 250 kgs batch size to 1000 kgs batch size is manufactured by us.

We offer the complete saponification plants ranging from storage tank to the final processing lines.

[Sell] Automated Soap Plant

Mon, 12 Mar 2012 11:09:00 +0530

Complete line integration from the unique single source
Adhi Sakthi is a leader in the design and supply of a completely automated manufacturing facility for the soaps and detergents industry.
With our expert project engineering team, We provide the complete process automation from raw material elevation through pneumatic elevating system to final end of line automation with auto case packers.

We offer a wide range of equipments to perform alone or as a totally integrated processing and packaging system. Experienced team of engineers and technicians are the back bone of our company to provide the best of customized solution required for our prestigious customers.

[Sell] Cage Mill

Mon, 12 Mar 2012 11:06:00 +0530

The cage mill is often termed as Super Siever can crush, pulverise, grind and blend powders / abrasive materials.
It can pulverise even sticky and powder materials to a homogenous mass
Break the lumps from the powder mass coming out of the blender
The machine is useful for the manufacturing process of food products, pharmaceutical products, detergent powders, pesticide powders, Industrial chemicals etc.
Rigid cylindrical shell comprises of SS / MS construction as per the product requirements
Bottom trough is made of SS perforated mesh
The perforated mesh size depends upon the final particle size required
SS blades are used to break the lumps into powder form
User friendly removal of SS perforated sheets for cleaning purposes
Relatively consumes lesser power than other machines
Compact machinery and occupies very less space
Ends are suitably sealed
Quick opening system for periodic inspection and maintenance.

[Sell] Liquid Soap Plant

Mon, 12 Mar 2012 11:02:00 +0530

Adhi Sakthi design and deliver Liquid soap manufacturing plants
List of equipments
1. Main Mixing Vessel
2. Phase Vessel
3. Storage trolleys
4. Working Platform
Mixing capacities :
50 Kgs / 100 Kgs / 250 Kgs / 500 Kgs /
1000 Kgs / 2000 Kgs / 5000 Kgs.1.
Manufacturing vessel:
The vessel is jacketed for steam and cold water circulation.
Product contact points are made of SS 316L, Class 4 B (mirror finish)
Vessel is insulated with mineral wool with SS 304 cladding
The vessel is supported by 3 legs placed at equal 120 deg angles
The top dish supports three agitation assembly
Top dish is provided with the following 400 mm dia manhole / 100 mm dia light glass / 25 phase vessel inlet 50 mm die
Butterfly discharge valve 10 mm dia temperature sensor
The agitator is driven by a suitable geared motor
The anchor stirrer is made of SS 316 L consisting of plates rotating at a speed of 50 rpm.
2. Phase vessel
Product contact points: SS 316L, Class 4 B (mirror finish)
The vessel is jacketed for steam and cold water circulation made up of SS 304
The jacket is insulated with mineral wool and SS 304 cladding.
Propeller type agitator is used for the phase vessel which rotates at 960 Rpm.
3. Batch storage trolley
Cylindrical in shape with conical bottom vessel 3 mm thick.
Flat top lid and provided with 40 mm butterfly discharge valve.
The vessel is mounted on 3 legs and castor wheels.
All product contact points are made of SS 316 L finished to class 4 B
Covers are made of SS 304 finished to class 2 B stain finish.
Optional accessories
1. Circulation pump
2. Steam lines
3. Transfer pipe lines
4. Working Platform

[Sell] Detergent Soap Plant

Mon, 12 Mar 2012 11:01:00 +0530

The competitive marketing conditions, ever-changing raw material prices and scarce availability of right manpower resources, the soap manufacturers need to rely on competent partners. Adhi sakthi offers the leading fully automatic systems expertise from material handling systems to processing equipments and final packaging machinery.
The detergent bar plants are made in different configurations.
Fully automatic detergent bar plant mechanised detergent bar plant basic plants without automations

Following are the machinery manufactured and supplied by adhi sakthi for the detergent bar industry
Sigma mixer
Multi screw conveyor
Plodders
Automatic cutting and stamping machines
Soap packing machine
Auto case packers
Direct on-line link up systems
Belt conveyors
Screw feeders
Pneumatic elevating systems
Ztype elevators
Process automation and batch weighing systems with the expert and reliable project management team adhi sakthi supply the complete plant on turnkey basis as per the needs of customers matching the technical and commercial budgets.

[Sell] Hand Operated Stamping Machine (Ts-Stm-Ho)

Mon, 12 Mar 2012 10:59:00 +0530

Machine details :

The Hand Operated Soap Stamping Machine Stamps the Billet to Desired Die Shape.

Billet Need to Be Fed Manually One by One to Die and Die Box.

Eccentric Weight on the Stamper Activates the Force Required to Stamp Manually.

Ejection Rod Provided at the Bottom/Fixtures Provided to Fix the Die and Die Box.

Set of Die and Die Box Cost Extra..

[Sell] Soap Pilot Plants

Mon, 12 Mar 2012 10:59:00 +0530

The Soap pilot plant is of a novel design from abhi sakthi to help the innovators design their products with ease and comfort.
The batch capacity starts from as low as 5 kgs batch size to 25 kgs batch. The following set of equipments are supplied for the pilot plant :
Sigma mixer
Plodder
Triple roll mill
Cutting machine
Stamping machine
The design of the machine is such that the trials will match to the main line products. This enables scaling up accurately. The system is mounted on a common table. The table is designed ergonomically
to suit to the customer requirement enabling for easy movement of the equipments.

[Sell] Twin Worm Simplex Plodder

Mon, 12 Mar 2012 10:50:00 +0530

Plodders are widely used in the manufacture of soaps, detergents, mosquito coils etc.

The plodders are made in different configurations viz.
1. Single Worm Simplex Plodder
2. Twin Worm Simplex Plodder
3. Single Worm Duplex Vacuum Plodder
4. Twin Worm Duplex Vacuum Plodder
The Worms are made of SS / MS / EN 8 constructions either casted or solidly fabricated
Pitch distances are variable and reducing fashion to produce compact soap bars
The Clearance between the worm and barrel will be 1 - 2 mm on all sides
The plodder is provided with jackets for cooling water circulation
Spider plates are provided with Teflon supports to ensure worms rest at centre
The end bearings are designed with adequate sturdiness for longer running life
Twin Worm plodders are provided with left and right gear drives through external or inbuilt mono-block gear boxes
Seamless or ERW pipes are used for barrel construction
End seals are fitted with glands for vacuum sealing
Vacuum chamber is made of SS 304 with toughened view glasses
The conical mouth is fitted with different output options
1. Single mouth extrusion
2. Double mouth extrusion
3. Triple mouth extrusion
4. Four mouth extrusion (Flat straight/Twin lane equally diverted )
Heater is provided at the front edge of the conical mouth for better extrusion and bar finish
Easy removal system for extrusion dies
Water ring vacuum pump is provided as optional accessory.

[Sell] Toilet Soap Stamping Machine HO (TS-STM-HO)

Mon, 12 Mar 2012 10:17:00 +0530

The Hand Operated Soap Stamping Machine Stamps the Billet to Desired Die Shape. Billet Need to Be Fed Manually One by One to Die and Die Box. Eccentric Weight on the Stamper Activates the Force Required to Stamp Manually. Ejection Rod Provided at the Bottom/Fixtures Provided to Fix the Die and Die Box. Set of Die and Die Box Cost Extra.

[Sell] Toilet Soap Plant (Partial Automatic)

Mon, 12 Mar 2012 10:16:00 +0530

Salient features of mechanised partial automatic toilet soap plant
Sigma mixer is placed on the platform to enable material flow by gravity.
Soap Noodle is either lifted by bucket elevator or through electric hoist or manually as preferred.
Entire mixed mass from sigma mixer is fed to Noodler / Refiner.
Refined soap mass is fed to the Triple roll mill where it is flaked out
Flaked material is lifted by conveyor to the Duplex Vacuum Plodder.
Bar cutter cuts the bar to set repeat lengths.
Soap cutter is used to cut the soap to billets matching to the final size.
Billets are fed to automatic stamping machine or manual stamping machine.
Stamped cakes are either carton packed or soap wrapped.

[Sell] Process Automations Plant

Mon, 12 Mar 2012 10:15:00 +0530

ADHI SAKTHI is a leader in the design and supply of completely automated manufacturing facility for the health and beauty care industries. We have the expertise with a total systems approach to
look at your complete process for engineered solutions.

Our project management integrate the entire process from pneumatic conveying of material to the packaging machine and end of line automation solutions. Our systems provide a strong return on investment by manpower optimization, process accuracy and material balancing.

We accomplish this with our expert team of engineers & using standard components like :
metlor / vishay load cell and control modules
Allen Bradley / OMRON PLCs , HMIs
VIRGO process automation valves banner/P & F sensors
FESTO / SMC pneumatic components
BONFIGLIOLI geared motors
ADHI SAKTHI integrates robotic pick and place solutions based on the requirements.
Thus we supply dependable, versatile, reliable equipments and systems that improves bottom line of our esteemed customers.

[Sell] Plough Shear Mixers

Fri, 09 Mar 2012 09:51:00 +0530

ADHI SAKTHI manufactures robust plough shear mixers.
Plough shear mixer is used to mix solid and liquid constituents effectively to a homogeneous mass leaving away no unmixed lumps.
Main cylindrical shell consists of heavy duty shaft with series of plough kept at equal spacing.
Choppers are mounted at the bottom of the shell in between the plough. Multiple number of choppers are placed depending upon the design of the mixer.
The plough shaft creates up and down circular movement of materials and the choppers with its high speed shear force disintegrate the lumps.
Thorough mixing of materials is accomplished because of the collision and turbulent force created within the mixer.
The mixer finds its application in wide range of industries like personal care, pharma, soaps, and chemical industries.
Discharge door is kept at the bottom which may be operated mechanically or pneumatically.
Jacketing of the main cylindrical shell with insulation is supplied depending upon the customer requirements.
Material of construction : SS 316L / SS 304 / Mild steel.
Shaft ends are gland sealed are mechanically sealed depending upon applications and customer requirements.

[Sell] Fully Automatic Detergent Bar Machines

Thu, 23 Feb 2012 13:25:00 +0530

We are offering fully automatic detergent bar plants and partly mechanised plants. The range of products starts from automatically conveying the raw materials (pneumatically), Batch weighing , dosing, mixing, plodding, cutting, wrapping and auto case packing.

We are the only company to provide the entire range of machines right from processing to final packaging.

We would evaluate the customer needs and match to supply the equipments of the capacity and budget expectations.

This machine is operator friendly. The machine requires low maintenance, since it is small, elegant and can be installed anywhere.

[Sell] Laundry Soap Plants

Tue, 21 Feb 2012 13:13:00 +0530

We are offering Laundry Soap Plants. These plants are fabricated with precision to effectively cater to the requirements of soap industries. Our range of plants is provided with best quality components and accessories, which lend to them flawless functionality. Our proficiency lies in offering them in various dimensions, sizes and finishes to satisfactorily meet the demands of our clients.

Kindly contact us for more details.

[Sell] Detergent Powder Plant

Tue, 24 Jan 2012 15:09:00 +0530

We are offering a wide range of Detergent Powder Plant to our clients as per their requirement. These are available in automatic and semi-automatic functional modes. These include sigma mixer, noodler, triple roll mill, vacuum plodder, cutting machines, wrapping machine, stamping machines and detergent plodder. These detergent powder plants offer exceptional performance in the specified production environment. These plants can be availed at market leading prices.

Some silent features of Detergent Powder Plant are mentioned as below:
* Highly effective
* Remove dirt
* Fast action.

[Sell] Detergent Machine

Sat, 17 Dec 2011 16:45:00 +0530

We offer a complete range of Detergent Machine that are used in hard water precipitate the calcium and magnesium salts, due to which their effectiveness as a cleaning agent deteriorates. Our range of these machines are high performing.

For more details please contact us.

[Sell] Detergent Powder Making Machine

Sat, 17 Dec 2011 16:45:00 +0530

Offering a complete range of Detergent Powder Making Machine that are widely used for mixing the raw material for making detergent powder. Our machines are highly acknowledged for durability, economical rates and superlative quality. Our products are used in various industrial applications.

For more details please contact us.